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工业尾气发电机组凭什么能减少10~15%的能耗?

来源:/ 文章作者:济柴环能 发布时间:2023-02-17
我们都清楚,在工业生产中由于产品和工艺特点,会产生各种可燃气体,其中矿热炉尾气就属于比较典型的工业尾气,同样它也是大量的可燃尾气,只要通过工业尾气发电机组利用好这些尾气,就能够实现变废为宝的奇迹,也可以帮助企业在创造效益的同时节能减排。
We all know that in industrial production, due to the characteristics of products and processes, various combustible gases will be produced. Among them, the tail gas of submerged arc furnace is a typical industrial tail gas, and it is also a large amount of combustible tail gas. As long as the tail gas is well used by the industrial tail gas generator unit, it can realize the miracle of turning waste into treasure, and also help enterprises save energy and reduce emissions while creating benefits.
既然想要去更好的利用工业尾气为我们自身服务乃至于创造应有价值,那么就需要弄清楚它的产生、结构、“产量”等源头问题,其主要由CO和H?构成,是在生产过程中伴随产出的,按照漏风率8%估算,基本上可以达到一吨硅锰合金产气量960~1100Nm左右,影响此类工业尾气质量的因素是电炉的密封状况,产量如此巨大的矿热炉工业尾气,一旦合理利用,将会通过工业尾气发电机组创造出比较可观的效益。而其利用方法主要有蒸汽锅炉发电、内燃机发电、制甲醇、乙醇,烧石灰窑等。
Since we want to make better use of industrial exhaust gas to serve ourselves and create due value, we need to first understand its generation, structure, "output" and other source issues, which are mainly composed of CO and H? The composition is produced during the production process. According to the estimation of air leakage rate of 8%, it can basically reach about 960~1100Nm per ton of silicon manganese alloy gas production. The factor affecting the quality of such industrial exhaust gas is the sealing condition of the electric furnace. Once the industrial exhaust gas with such a huge output is reasonably utilized, it will create considerable benefits through the industrial exhaust gas generator unit. The main utilization methods include steam boiler power generatio
n, internal combustion engine power generation, methanol production, ethanol production, lime kiln, etc.
合金尾气发电机组
近年来,随着济柴环能在内燃机发电技术的和市场的推动下,矿热炉工业尾气发电机组得到了大量的推广应用以及用户的高度认可,也为苦苦寻找更优工业尾气解决方案的客户雪中送炭,尤其是在能耗双控政策大背景下,降低了企业能耗、为企业创造了可观的收益,实现了节能减排,提高了铁合金企业的盈利能力。
In recent years, with the lead of internal combustion engine power generation technology and the promotion of the market, Jichai Huaneng has received a large number of promotion and application of industrial exhaust gas generator sets for submerged arc furnaces and high recognition of users. It also provides timely help to customers who are struggling to find better industrial exhaust solutions. Especially in the context of the dual control policy of energy consumption, it has reduced enterprise energy consumption, created considerable benefits for enterprises, and achieved energy conservation and emission reduction, Improve the profitability of ferroalloy enterprises.
济柴环能工业尾气发电机组,具有灵活、适应性强、建站周期短等特点,主要采用12V190机型,该机型成熟、可靠、市场占有率高。应用了多项济柴环能自主核心技术,包括双路进气双增压、单缸控制、缸内混合、自动控制等技术,彻底解决了传统预混进气结构内燃机由于氢气导致的回火,可靠性差,运行成本高等问题,成功实现了工业尾气内燃机发电的市场化运行。
Jichai Huaneng industrial tail gas generator unit has the characteristics of flexibility, strong adaptability, short station construction period, etc. It mainly adopts the 12V190 model, which is mature, reliable and has a high market share. A number of independent core technologies of Jichai Huaneng, including dual-channel intake and dual-charge, single-cylinder control, in-cylinder mixing, automatic control and other technologies, have been applied to completely solve the problems of flashback, poor reliability and high operating cost caused by hydrogen in the traditional premixed intake structure internal combustion engine, and successfully realize the market-oriented operation of industrial exhaust internal combustion engine power generation.
如生产中耗电量大概在4000kW?h/t的硅锰合金,在这一过程里可产生尾气1100Nm3/t,除去厂内矿石烧结、预热等用气外,可用于发电的尾气在600~700Nm3/t这一区间内,若采用济柴环能工业尾气发电机组进行能源的二次利用,按照一方气发一度电计算,可发电600~700kW?h,相当于帮助企业每年减少15~20%的能耗!
If the power consumption in production is about 4000kW? H/t of silicomanganese alloy can produce tail gas of 1100Nm3/t in this process. In addition to the gas used for ore sintering and preheating in the plant, the tail gas that can be used for power generation is in the range of 600~700Nm3/t. If Jichai Huaneng industrial tail gas generator unit is used for secondary utilization of energy, it can generate 600~700kW? h. It is equivalent to helping enterprises reduce energy consumption by 15-20% every year!
由此可见,巧妙使用工业尾气进行发电,不仅能够满足日渐提高的环保要求,还具有广阔的市场前景,而一直深耕于此的济柴环能人,将一如既往的通过技术市场,转化废气变现为效益,为企业提供更优质的工业尾气发电机组,助力铁合金企业的发展,致力行业的节能减排,为铁合金行业的稳定、有序、向好,矿热炉尾气的利用做出应有的贡献。
It can be seen that the ingenious use of industrial exhaust gas for power generation can not only meet the increasing environmental protection requirements, but also have a broad market prospect. The Jichai Huanneng, who has been deeply engaged in this field, will, as always, lead the market through technology, convert exhaust gas into benefits, provide enterprises with better industrial exhaust gas generator sets, help the development of ferroalloy enterprises, commit to energy conservation and emission reduction in the industry, and stabilize the ferroalloy industry In an orderly and positive way, make due contributions to the utilization of the tail gas of submerged arc furnace.
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